Mechanical Supervisor (static and rotating equipment)

Был больше месяца назад

По договорённости

45 лет (родился 09 июня 1980)

Москва, готов к переезду

Занятость

не указано

Гражданство

Россия

Контакты

Телефон

Почта

Будут доступны после открытия

Фото, имя и контакты доступны только авторизованным пользователям

Опыт работы 22 года и 3 месяца

- Июнь 2018 – работает сейчас
- 7 лет и 6 месяцев
Mechanical Supervisor
CASALE PROJECT
http://www.casaleproject.cz
Inorganic Chemistry (Manufacturing), Industrial Construction
Обязанности и достижения:
Supervision during construction phase for the following activities: - opening, inspection, refurbishment, hydraulic testing of the static equipment in order to extent the warranty period from its Vendors; - opening, inspection, NDT, balancing check, refurbishment of turbo compressor, HP pumps, MP and LP pump in order to define the condition and assess the operability of equipment; - incoming control of supplied equipment and piping material, filling and signing Material Inspection Reports; - installation, erection, alignment, precommissioning and commissioning work of pressure and HP equipment and piping; - compliance of working drawings to the design one, standards, and handing over to the sub-Contractor; - mobilization of sub-Contractor; - assessment of Contractor's manpower and equipment resources to evaluate its compliance with the Construction Schedule; Review of sub-Contractor's method statements; - review of the materials and its quality documentation (certificates, etc.), which are used by sub-Contractor, to evaluate their compliance with the requirements of project and standards; The installation and alignment of following types of equipment are supervised: columns, reactors, boilers, heat exchangers, compressors, pumps, air coolers, various vessels, internals, etc.). Materials of equipment and piping applied are LTCS, SS, Urea Grade SS. As-built documentation review and approval
- Ноябрь 2016 – февраль 2018
- 1 год и 4 месяца
Mechanical Supervisor
Tecnimont Russia, Москва
http://www.mairetecnimont.com
Industrial Construction, Energy Construction, Construction of Oil and Gas Industry Facilities
Обязанности и достижения:
Project "Construction of Oil Refinery Plant" Main Responsibilities: - To supervise the mechanical installation works of contractor during static and rotating equipment installation (Fired Heaters, Chemical Reactors, Rectification and Absorption Columns, Reciprocating and Turbo Compressors, Pupms, Heat Exchangers, Air Coolers, Vessels, Static equipment Internals, etc.). - To check Method of Statement and Lifting Studies before equipment erection. - To study equipment Vendor Installation Manuals and guide contractor work force through installation process. - To ensure that subcontractor performing work in a safe manner, and applying safe tools and equipment. - To communicate with Procurement dept and check equipment delivery and steel structure delivery schedules in order to correct the sequence of mechanical installation. - To communicate with Planning dept and check Level 4 construction schedule and compare with equipment delivery schedule and to suggest correction plans for civil foundation works. - To communicate with Client and plan Vendor advance notification according to the actual equipment installation progress to call out vendor supervisors (for complicated equipment). - To maintain equipment list and to enter the installation data. - To check out mechanical as-built documentation. - To report the actual equipment installation progress and if necessary suggest correction actions in order to improve progress (analyze quantity of work force, lifting equipment, tools, provision of subcontractor with installation documentation etc.).
- Ноябрь 2014 – апрель 2016
- 1 год и 6 месяцев
Mechanical Completion Manager
Linde Engineering Rus, Русский Камешкир
http://www.linde-engineering.com
Petrochemistry (Promotion, Wholesale), Oil Refining, Petrochemistry (Production), Fuels and Lubricants (Retail)
Обязанности и достижения:
Project “Construction of 1340 MTPD Anhydrous Ammonia and 8000 Nm³/h of Hydrogen production plant” (location Togliatti city, Russia). Client – LLC LindeAzotTogliatti. Process licenser, designer and EPC contractor Linde Engineering company. To be able to present Mechanical Completion (MC) system to subcontractors, Client representatives, - To train company and subcontractor site supervisors to work with MC system, - To create system Construction Completion (CC) and MC dossier contents, - To work with and maintain MC database for overall process and non-process tags, - To supervise the correspondence between Check Records MC database and Check Records reflected in site ITP (Inspection and test plan), - To control CC, MC progress, - Reporting to higher level site management, functional management the CC and MC overall progress, system readiness progress, - Work with Project Control manager, Construction Manager and support them to track system MC date, and facilitate to reach the target of MC date. - To collect, track, report all the punch points for all disciplines, - Bind PP database with MC database in system wise in order to track system readiness according to PP categories, - To collect, track and report the list of COW (Carry Over Works) and OSDs (Overage, Shortage and Damages), - To issue the CC Certificates, MC Certificates, - To organize the CC and MC site walk down inspections with participation of Construction, Commissioning and Client representatives to verify the status of system completion, - To collect CC and MC documentation dossiers, - To handover the related MC dossiers to Commissioning team, - To make fully transparent the problems or remaining inspections, which are preventing to reach system MC and hand it over to commissioning.
- Март 2013 – октябрь 2014
- 1 год и 8 месяцев
Mechanical and Piping Supervisor
Knauf Insulation
http://www.knaufinsulation.ru
Обязанности и достижения:
KNAUF Insulation — Project “Construction of Glass Mineral Wool production plant” (Moscow, Tyumen). Process licensor KNAUF Insulation company (Germany), designer Central Engineering Europe (Belgium). Client and Construction Management - KNAUF Insulation. Working on Knauf Insulation company as a supervising engineer for equipment installation, steel piperack erection and piping erection works. During my work I performed the following responsibilities: - Supervised of process equipment erection and installation such as Melting Furnace, Fired Oven, Fiberisers, Forming, Screw Compressors, Chillers, Air Coolers, industrial fans, centrifugal pumps, tanks, heat exchangers and filters, which produced by European Vendors. - Participated in negotiation process with bidders for steel piperack and piping erection; analyzed their commercial and technical offers. - Defined scope of work, estimated manpower sources and required timeframe for work execution. - Handed over approved for construction drawings to the chosen contractor; controlled and guided their mobilization on site. - Planned daily and weekly progress for steel piperack and piping erection; counted the actual existing progress, compared with planned, take necessary actions. - Investigated design, technical and coordination problems during equipment, piperack and piping erection, and resolved them. - Suggested decisions to resolve technical issue and approved them by engineering department (performed role of field engineer). - Organized and participated on weekly meetings with contractors. - Carried out inspections and tests; insured required quality and conformity with applicable standards (DIN, ASME, EN, GOST, SNiP, PB), design and vendors requirements, technical norms. - Confirmed and signed documents when work was completed, inspection records, issued site instructions for extra works, controlled their cost. - Checked construction completion of systems, P&IDs, rised punch lists, prepared construction to commissioning hand over documents. - Handed over completed systems to commissioning phase. - Organized and supervised commissioning of completed systems, developed and collected commissioning reports and other commissioning documentation.
- Апрель 2010 – март 2013
- 3 года
Mechanical Supervising Engineer, then Mechanical Supervision group Manager
"SIBUR" JSC
https://www.sibur.ru
Inorganic Chemistry (Manufacturing), Rubber, Plastic etc. (Manufacturing), Organic Chemistry (Manufacturing), Gas Processing, Gas Transportation, Storage
Обязанности и достижения:
Project “Construction of Polypropylene Production Plant 500 kton per year capacity”. Client: Sibur Tobolsk-Polymer Process licensor and FEED “UOP” company (USA), EPC-contractor Tecnimont (Italy). Worked from the beginning phase of construction activities (piling work). Participated in negotiations for mechanical subcontract award with different bidding companies, visited their manufacturing shops, analyzed and resumed their constructive capabilities. Controlled mobilization of subcontractor on site: their temporary construction facilities, equipments and manpower, and pushed them to be in accordance with mobilization plan and construction schedule. Supervised new road construction for oversize and heavyweight equipment transportation from river port to the site (Client responsibility). Worked with local authorities in order to receive necessary permits for road construction. Facilitated and expedited transportation of cargos providing different supporting activities. Controlled heavy lift subcontractor work during heavy and oversized equipment lifting and erection (weight of equipment up to 1050 ton). Reviewed and approved their as-built documentation in according to Russian regulations and financial KC-2, KC-3 forms. Controlled equipment erection, piping erection, steel structure assembly and erection work at the initial stage of mechanical work (due to I was the only mechanical engineer for 4 months from Client side). Organized and led meetings regarding mobilization issues, progress of work, QA/QC issues. Reviewed and approved inspection and test plans, method statements, PPRs (russian literally Project of Work Performance). After creation of the Integrated Team between Client and EPC-contractor in July 2011 - I worked in international EPC construction company as mechanical supervising engineer for static and rotating equipment. I have carefully learned an EPC company system, project engineering principles, internal procedures and organization chart. My duties was: - Planning of work front based on material availability and foundations readiness; - Acceptance of foundations if they conforming to design, release material for erection; - Following the delivery of material on site and timely informing the subcontractor about material availability in warehouse, control and push subcontractor to receive material and erect it; - Go deep in detail of equipment drawings and solution of the technical issues on site, preparation and issuance of site instructions, reports of non-conformity of equipment and materials; - Coordination of subcontractors on site in order to avoid overlapping of their activities in same spot of site; - Carrying out of inspections on site and acceptance of performed work if it satisfies to design requirements, project specifications and standards ASME, ASTM, API, GOST, SNiP, PB; - Participation in meetings with subcontractor; - Signing of check-advises, as-built documentation, review and approval reports and schemes; - Performing duties as quantity surveyor: acceptance and confirmation of quantities performed by subcontractor, signing of financial KC-2, KC-3 forms; - Control of subcontractors manpower quantity at site and in prefabrication shops. Review drawings issued for constructions if they match with specifications, Vendor drawings or Russian mandatory regulations; in case of mismatch – revision of drawings and approval of changes with engineering department. In case of performed by subcontractor work does not conform with design, or equipment and material supplied by Vendor is not according to drawings – issuance of non-conformity report (with the aim to back charge extra work cost to guilty part), development of repair or rectification method, issuance instruction to subcontractor for repair. Due to huge increase of work front for each mechanical discipline new supervising engineers have been accepted. I have proceeded to work in international construction system for static and rotating equipment erection. My functions have been left same together with narrowing of responsibility fields and going deep in details of specific job. I have got much knowledge about design and erection methods of advanced equipment of the famous international vendors. With my participation was assembled and erected the following kinds of equipment: Fired heaters, fired boilers, rectification and adsorption columns with internal parts, air fan coolers, reactors with internals, vertical hermetic pumps, reciprocating compressors, turbo compressors with steam turbine driver, horizontal centrifugal pumps, package equipments (Cold Box, Refrigeration Unit, Pressure Swing Adsorption Process Unit), tubular heat exchangers, plate exchangers, hook-up piping, auxiliary steel structures.
- Август 2002 – ноябрь 2009
- 7 лет и 4 месяца
Technical supervision Engineer
"Kazanorgsintez" JSC
Inorganic Chemistry (Manufacturing), Organic Chemistry (Manufacturing), Gas Processing
Обязанности и достижения:
1. Provided operation, maintenance, repair, reconstruction and installation of processing equipment technical supervision. Performed engineering certification of processing equipment applying NDE methods if necessary. Accepted as-built documentation after installation, repair, reconstruction of processing equipment. Prepared and checked of processing equipment expertize. 2. In the course of operational technical supervision oversaw mechanical engineer’s work performance. Thoroughly studied mechanical engineer’s job content, thus I know all sequence of equipment maintenance and repair implementation. 3. During carrying out industrial safety expertize of equipment executed nondestructive tests and made NDT reports and drafts using Kompas, AutoCAD software. 4. During construction Polycarbonate plant carried out technical supervision, namely: - Performed incoming inspection and acceptance of delivered processing equipment; - Examined project documentation in line of piping and equipment installation in it’s compliance to Russian Federation technical norms; - Accepted as-built documentation for piping and equipment installation; - Executed engineering certification of vessels together with Rostechnadzor inspector, registration of pressure and non-pressure vessels and signed permits to operation of vessels. 5. Performed responsibilities mentioned in item 4 during following construction activities: Project of reconstruction of phenol producing plant in 2004-2006 years. Projects of reconstruction ethylene producing plant in 2004-2009 years: - replacement of valve-type trays onto perforated trays in rectifying column; - pyrolysis furnace mounting; - three-staged centrifugal compressor installation; - polymerization inhibition package installation; - replacement set of heat exchangers. Projects of reconstruction high-pressure polyethylene producing plant: - high pressure polymerization reactor replacement..

Образование

- Высшее образование
- 2002
Masters Degree in Mechanical engineering, Specialization "Machinery and equipment of chemical productions and constructive material plants"
Факультет: Mechanical department
Специальность: Kazan State Technology University

Обо мне

Дополнительные сведения:

- good knowledge of English: written and spoken. - industrial experience 15 years - industrial construction experience 10 years, - construction management experience 7 years. - supervision of mechanical installation works and equipment alignment, - field management of contractors from Client side, Main Contractor side, EPC-contractor side, - knowledge of field-engineering, cost control, planning, scope of work assessment, control of level 1,2, 3 and 4 construction schedules, - manpower and resources assessment, - field inspections and quality control, - control of conformity to design requirements, standards ASME, ASTM, API, EN, DIN, GOST, SNiP, PB, - acceptance of as-built documentation, - acts KS-2, KS-3, KS-6, - execution of pre-commissioning activities and documentation, - preparing for commissioning, - organization and supervision of commissioning. Industrial sectors: chemical, petrochemical, refinery, construction material producing plants, loading-unloading racks, process equipment, piping, steel structures. Ability to work with technical drawings for equipment and steel structure, with specifications, erection manuals, providing conformance of work results to project requirements, ITPs and standards.. Experience in equipment supervision during operation, repair, reconstruction, construction and expertise of chemical and petrochemical plants. Knowledge of non-destructive examination methods. Контроль исполнения решений, Монтаж инженерных систем, Монтаж металлоконструкций, Нефтегазовое оборудование, Производственное планирование, Строительный контроль, Технический контроль производства, Технический надзор, Управление проектами, Управление строительством